This spring, I installed solar panels on our green house. This project gave me the experience and knowledge of what I wanted for our house. In August of this year, we finally took the plunge and initiated our solar project for our house.
After much research, I settled with the following three vendors:
They all had a web presence and I initiated contact either by phone or with their online registration. For all three, I provided my postal code, my utility bill or usage, and they were able to prepare a quote for me to review. My initial request was for a grid-tie hybrid solution consisting of: Solar panels, and batteries. Specifically, I wanted to perform a full backup of my house electrical demands in the case of power outages. I wanted to avoid a typical solar only, net-metering, grid-tie solution. I also did not want a partial backup solution where certain high inductive loads such as air conditioners and dryers will not be available.
All three vendors came back with a simple solar net metering solution, the one that I specifically said I did not want. New Dawn Energy Solutions was the only vendor that gave me multiple options, one of which was a partial backup solution, which did not meet my full house backup requirement. With this initial misunderstanding, I thought it would be best that I spent sometime detailing exactly what my requirements are. I proceeded to create a slide deck with this purpose.
Long story short, getting a common understanding of my requirements was still a challenge for the vendors with the exception of New Dawn Energy Solutions. I was able to directly contact the engineer who prepared and designed the solution. This was during the weekend, and we were able to quickly clarify what I wanted and what New Dawn Energy Solutions can provide.
I decided to select New Dawn Energy Solutions and proceeded with a contract with them. While we await for permits, New Dawn Energy Solutions also helped me to start my energy audit for the Canada Greener Home Grant Program. Under this program, we can potentially get up to $5000 CAD back. The first of two audits was already performed by EnerTest. The auditor was super friendly, detailed, informative, and efficient. I would recommend EnerTest if you are going after the same program.
The current solution look something like this, but it is subject to change after an on site engineering assessment.
Our Solar Setup
As of this writing, the first energy audit is now completed. Now we will await for the engineering assessment and the required permits.
I am excited to generate clean energy and will no longer be guilty of enjoying the full capabilities of my air conditioner during the summer heat.
YouTube viewing has been one of our favourite pass times during the lock down nature of the Covid-19 pandemic. I personally have been watching quite a few channels on how to use LiPO4 cells to build rechargeable battery banks for solar applications, primarily for off grid purposes.
We have a sunroom in our back yard that we used during the summer to grow some vegetables. It has some electrical needs such as water pumps, a temperature sensor, and a fan. Currently there is an electrical socket, fed from the house, that we plug these devices into. We thought it would be a good project to try to get our sunroom off grid. This would be a good learning project.
The first task is to build a 12V LiFePO4 prismatic cells battery bank. I purchased 4 3.2V 100Ah battery cells from AliExpress. The cells came with bus bars so I did not have to purchase those. However, I did have to buy a battery management system (BMS) to balance and manage the charging and discharging of the battery cells. It was very tempting to buy a BMS from AliExpress, but I decided to be cautious and purchased one from a US vendor with the accompanying and preferred quality control. The company Overkill provides a 12V BMS specifically for four LiFePO4 battery cells in series.
It took a very long time for the batteries to arrive from China. I suppose the pandemic could be one of the many reasons for the delay. Once they arrived, I connected in parallel and proceeded to perform a top balance procedure with my voltage limiting desktop power supply. This step is required because each cell will have a different voltage potential from each other. We want all the cells to have the same voltage potential to maximize the capacity that we will get from the aggregated 12V battery bank.
Cells in parallel being topped balanced at 3.65V until zero current
To top balance all the cells, first I hook up the cells in parallel and charge them at a constant voltage of 3.65V. The charge will continue until my desktop power supply shows zero amp going into the battery. This process took a very long time, almost 2 days.
Once the cells are balanced, I reconfigured the cells in series and proceeded to hookup the BMS and the pure sine wave 600W inverter I purchased from Amazon. I had to buy 4 AWG wire, once again from Amazon, because the 10 AWG wire that I purchased earlier was not going to be enough if I want to discharge the battery at 600W which is going to result in more than 50A of current at 12V. I used the remaining 10 AWG wire for solar controller and panel hookups. I also got some XT90 connectors so that I can easily plug/unplug the solar charge controller, solar panels, and potentially plugin charger. I will talk about the solar side some more later on.
All wired up. The yellow XT90 connector is to either a solar charge controller or an external DC charger
So now that we have the guts of our 12V LiFePO4 battery pack, we need to find a suitable home for this thing. My wife had an extra plastic filing box hanging around which is perfect for this.
A filing box is perfect to fit everything
Custom grommets and added a PC fan
I needed to drill some holes to fit a 12V 120mm PC fan for ventilation, and a couple of 2″ grommets so that we can pass plugs and connectors through the box. The fan will be powered by the inverter.
At this point we have ourselves a 1200Wh portable super battery pack that can power up to 600W of electronics, which will be great for road trips. If you plug a 20W iPhone fast charger and charge your phone, it can continuously charge for 60 hours (2.5 days). That is a lot of phones. If your MacBook Air ran out of juice on the road, then this battery pack can power a 45W charger for your MacBook Air for more than a day, and also charge your computer fully. Quite a handy thing to have for emergencies.
Doubles as a 1200Wh portable battery bank
For the solar panels, I purchased two Xinpuguang 100 W flexible solar panels from Aliexpress. They were about $1 / Watt, a pretty good deal. I hook the two panels together in series and got a Victron BlueSolar MPPT 75/10 solar charger to manage the charging of the batteries. The charge controller can accept a maximum of 75V and outputs a maximum of 10A.
The charge controller will automatically adjust the amperage and voltage to the battery bank as required ensuring optimal charging scenario. During a sunny day, it will run the sunroom load from the panels and any remaining current will goto charge the battery. At night, the battery will run the sunroom.
Today, we installed the entire setup. The battery is placed inside the green house to give it some precipitation protection.
The panels are latched to the roof of the green house, one on each side.
The BMS unit has a bluetooth connection and an iOS App. I can use my iPhone when in bluetooth range of the battery to see if the battery is being charged or discharged.
I took the following screen shot of the app today at around 5pm EDT. You can see that there is no current going into the battery and no current going out of the battery. This means the sun is powerful enough to run all the pumps and other electrical appliances in the sunroom. Pretty cool!
It is still too early to tell yet whether there is enough sun power to charge the battery and run the electrical devices in the sunroom in a sustainable manner. My current suspicion is that the two panels are just enough even on a full, bright, sunny day and at peak hours, to power devices and also provide surplus current to charge the batteries.
Here is my overall connectivity diagram:
We will let the system run for about a week to see if this is sustainable during the summer months or not. If not, then I will have to create an automatic transfer switch so that we can intermittently recharge the batteries during the evening with an optional 480W DC charger, which I also got from Aliexpress. This charger can operate between 0-24V and 0-20A. To charge the battery bank, I have set it to a constant voltage of 14.0V and allow the output current to flow unrestricted. This should charge the battery fully in a little over 4 hours from scratch.
Overall, I learned a lot from this project and what a great way to spend the pandemic indoors. This could be a precursor to a DIY Tesla Powerwall Project. We’ll see.
In Canada when we buy groceries, we can inspect their nutritional make up. The idea is to make better or more fitting diet choices to improve our health. Whether to reduce our saturated fat, sodium or carbohydrates. All of this makes perfect sense. We can extend this concept by having a nutritional label for every item that we purchase. How do we do that?
We can create a new eco-label. This label can consists of a summary of the cost that we impose on our planet to create and make this item available for you to purchase, along with any recyclable or waste disposal characteristics. Instead of making a conscious decision in regards to our own health, this eco-label can be used to help us make good decisions that will improve the health of the planet.
The eco-label can indicate how much energy in joules was consumed and how much harmful emissions were created to produce and deliver this product. The label can also indicate whether the product is recyclable and what will it take to recycle the product. We can start simple, and does not have to be complete to make a difference. I know that it would affect my purchasing decision if I knew how much CO2 gases were generated by the next pair of running shoes that I will buy.
Having such a label will have ancillary influences on how manufacturers will design and make their products. Businesses will be more accountable in terms of auditing their planetary impact. Perhaps a new dedicate discipline of eco-centric chartered accountants can focus on the auditing of such activities as well. Market forces can also help businesses to be more competitive by attaining certain goals on the eco-labels.
We all need to be actively concern and participate in a continuous fashion if we are to make an impact on how we change our planet. The eco-label can make climate change a topic of concern at every point of purchase. Even if you are not a climate change believer, the eco-label provides more eco transparency in addition to the financial and health costs.
I think this is very powerful. I am willing to bet that most of you will have similar feelings and thoughts on this topic as well. What do you think, a good idea?
